How to Become an Aerospace TIG Welder (Weld Wings, Soar High!)

how to become an aerospace tig welder

If you’ve ever been captivated by the thought of building aircrafts or spaceships, or wondered what it takes to become an Aerospace TIG Welder, you’ve landed at the right spot.

In this guide, we’ll navigate the PRECISE steps you need to embark on your journey to becoming an Aerospace TIG Welder. We’ll discuss:

  • The skills you need.
  • The education and training that can fast-track your path.
  • How to secure a job as an Aerospace TIG Welder.

So, whether you’re a novice intrigued by the world of aerospace or an experienced welder looking to specialize, stay with us.

We’re about to decode the roadmap to becoming an Aerospace TIG Welder.

Let’s launch into it!

Contents show

Steps to Become an Aerospace TIG Welder

 

Step 1: Understand the Role of an Aerospace TIG Welder

Before you start your journey towards becoming an Aerospace TIG (Tungsten Inert Gas) Welder, it’s crucial to understand the nuances of this role.

Aerospace TIG Welders are responsible for welding components in different aerospace applications using TIG welding techniques.

This process uses a non-consumable tungsten electrode, which can produce incredibly accurate and clean welds, making it ideal for aerospace applications where precision is paramount.

You will be dealing with a variety of metals such as aluminium, stainless steel, and titanium, which are commonly used in aerospace manufacturing.

The ability to interpret blueprints and work to precise specifications is a key requirement for this role.

You also need to understand the safety protocols involved in handling welding equipment and working in an industrial environment.

Additionally, Aerospace TIG Welders must possess excellent dexterity and hand-eye coordination as the job involves manipulating the welding torch and filler rod while maintaining an appropriate arc length.

The role also requires continuous learning and adaptability due to the constant advancements in aerospace technologies.

Having a good understanding of these responsibilities and requirements can help you decide if this is the right career for you and guide your training and career development decisions moving forward.

 

Step 2: Obtain a High School Diploma or Equivalent

The first step towards becoming an Aerospace TIG Welder is obtaining a high school diploma or its equivalent such as a GED.

This is because most training programs and apprenticeships require this as a basic educational prerequisite.

In high school, take advantage of courses that can prepare you for your future career such as Physics, Mathematics, and Industrial Arts.

These subjects will give you a basic understanding of the concepts involved in welding.

Also, consider taking part in vocational training programs if they are available in your high school.

These programs can provide you with hands-on experience and a basic understanding of welding techniques.

Finally, good grades in high school can increase your chances of being admitted into a competitive welding training program later on.

After high school, you have the option to further your education by enrolling in a technical school, community college, or apprenticeship program that offers courses in TIG welding.

 

Step 3: Gain Basic Welding Knowledge

Before you can pursue a career as an Aerospace TIG Welder, it’s crucial to gain a solid understanding of the basics of welding.

This can be achieved through vocational schools, community colleges or trade schools that offer welding programs.

These programs typically cover different welding techniques, safety practices, blueprint reading, and metallurgy.

One of the most common welding techniques you’ll need to master is Tungsten Inert Gas (TIG) welding.

TIG welding is a popular choice in aerospace due to its precision and versatility, making it ideal for welding thin sections of stainless steel and non-ferrous metals such as aluminum, magnesium, and copper alloys.

It’s also important to learn about the different types of metals and alloys used in aerospace, their properties, and how they react to heat and stress.

Hands-on training is a critical part of this step.

Many programs offer workshops or labs where you can practice your welding skills under the guidance of experienced professionals.

You might also have the opportunity to earn certifications from organizations like the American Welding Society, which can be a significant advantage when looking for jobs in the aerospace industry.

Remember, safety is paramount in any welding job.

Make sure you understand and follow all safety protocols to protect yourself and others around you.

 

Step 4: Acquire Formal Training

In order to become an Aerospace TIG Welder, receiving formal training is an essential step.

This can be achieved through vocational schools, community colleges, or welding training programs specifically tailored for TIG welding.

These courses typically provide both theoretical knowledge and hands-on training in Tungsten Inert Gas (TIG) welding.

The curriculum often includes learning about various welding processes, safety protocols, blueprint reading, metallurgy, welding symbols, and cutting techniques.

More importantly, you will get to practice TIG welding, which is one of the most complex types of welding.

While pursuing this education, you’ll want to pay special attention to courses or modules that deal with aviation or aerospace applications.

This might include learning specific materials commonly used in the aerospace industry, such as aluminum or titanium.

In some cases, apprenticeship programs are also available.

These programs combine classroom instruction with on-the-job training, offering a comprehensive learning experience.

It is important to ensure that the training program you choose is accredited by a recognized body, such as the American Welding Society.

This will ensure that the training you receive is up to industry standards and will be respected by potential employers.

After completing your training, you’ll be more prepared to take welding certification tests which is a necessary credential for any professional Aerospace TIG Welder.

 

Step 5: Develop TIG Welding Skills

Tungsten Inert Gas (TIG) Welding is a fundamental skill for an Aerospace TIG Welder.

By this stage in your career journey, you should have a strong foundation of basic welding skills, but now it’s time to specialize and develop your TIG welding skills in particular.

TIG welding is a very precise form of welding and requires a high degree of manual dexterity and focus.

It’s commonly used in the aerospace industry due to its ability to produce high-quality welds that are capable of withstanding extreme pressure and temperature fluctuations.

You can develop these skills through formal TIG welding courses offered by vocational schools, community colleges, or apprenticeship programs.

These programs often provide hands-on training in various techniques and materials specific to the aerospace industry.

Practice is key when it comes to TIG welding, so it’s beneficial to get as much hands-on experience as possible.

Look for opportunities to practice and perfect your skills, even if it means investing in your own TIG welding equipment for practice at home.

In addition to technical skills, it’s also important to understand and adhere to safety protocols while welding.

This includes proper use of personal protective equipment and understanding how to handle the materials and gases used in TIG welding.

Lastly, honing your skills as a TIG welder often means becoming proficient with the use of blueprints and mechanical drawings.

These are used extensively in the aerospace industry to ensure precision in the creation and repair of aircraft components.

By developing your ability to read and interpret these documents, you can further enhance your value as a specialized aerospace TIG welder.

 

Step 6: Earn Welding Certifications

To become an Aerospace TIG Welder, earning welding certifications is a key step.

TIG (Tungsten Inert Gas) welding, also known as GTAW (Gas Tungsten Arc Welding), is one of the most common types of welding used in the aerospace industry.

Therefore, it’s crucial that you earn a certification in this specific welding technique.

Certifications are usually offered by trade schools, community colleges, or professional organizations such as the American Welding Society (AWS).

The AWS, for example, offers a specific certification for Aerospace Welding (AWS D17.1), which is highly regarded in the industry.

The process to earn a welding certification typically involves both a written exam and a hands-on welding test.

You’ll need to demonstrate a thorough understanding of welding theory, safety protocols, and practical welding skills.

The testing criteria can be rigorous – you’ll need to perform a variety of welds to exacting standards, often under time pressure.

Some aerospace companies may require additional in-house certifications or training programs specific to their products and needs.

Thus, even after earning a general certification, be prepared for additional training and certification processes once you’re employed.

Remember, the industry values certifications highly as they demonstrate your commitment to the craft and your ability to meet industry standards.

Therefore, continuously updating and expanding your certifications can enhance your job prospects and career growth in the aerospace industry.

 

Step 7: Pursue Specialized Aerospace Welding Training

In the field of aerospace welding, TIG (Tungsten Inert Gas) welding is a specialized skill that requires additional training beyond a general welding certification.

As an Aerospace TIG Welder, you are expected to weld various aerospace components and materials that are significantly different than common industrial materials.

You’ll need to have a solid understanding of the physical properties of metals and how they react under extreme heat and pressure, which can be acquired through an aerospace welding training program.

Look for programs that offer hands-on training on aerospace-grade materials like titanium, stainless steel, and high-strength, low-alloy steels.

These programs may also cover specific aerospace welding standards and regulations, including those from key industry bodies like the American Welding Society (AWS) and the Federal Aviation Administration (FAA).

In addition to classroom learning, these training programs often include practical, hands-on training where you can apply what you’ve learned in a controlled environment.

You may also have the opportunity to work on real-world projects, allowing you to gain invaluable experience that can benefit you in your future career.

After completing your specialized training, you may consider pursuing AWS’s Certified Welder program or a similar certification.

These certifications can demonstrate your expertise and commitment to quality, increasing your chances of securing a position as an Aerospace TIG Welder.

Remember that ongoing learning and skill development are crucial in this field, as new materials and welding techniques continually emerge.

 

Step 8: Gain Work Experience

As an Aerospace TIG Welder, it’s crucial to gain hands-on experience to enhance your skills and knowledge of the field.

After completing your training, try to get hired in an entry-level position in aerospace welding or a related industry to accumulate practical experience.

Working in the field will allow you to apply what you have learned theoretically during your training, further improving your Tungsten Inert Gas (TIG) welding skills, which are essential in aerospace applications.

Welding on different materials such as aluminum, titanium, or other alloys commonly used in the aerospace industry, and dealing with different thicknesses and complexities of the materials, will help you to better understand their welding characteristics.

Working on real-world projects will also help you learn about industry standards, safety protocols, and quality control procedures in aerospace welding.

This experience can also provide opportunities to understand different aerospace structures, interpret blueprints, and work with various machinery and equipment used in the field.

Remember, this industry values precision and quality over speed, so take the time to perfect your technique and adhere strictly to specifications.

As you gain experience, you might also have the opportunity to work under experienced aerospace TIG welders, learning from their experience and building valuable relationships in the industry.

Gaining experience will not only improve your technical skills but also help you learn about the work environment, teamwork, problem-solving, and time management.

These skills are crucial for your progression in this highly specialized and competitive field.

 

Step 9: Build a Portfolio

As an Aerospace TIG Welder, building a portfolio is a crucial part of showcasing your skills, abilities and expertise in the field.

Your portfolio should be a collection of samples of your best welding projects.

It should reflect the wide range of tasks you are able to perform including complex and intricate welds that are commonly required in the aerospace industry.

Begin by documenting your work.

Take photographs or videos of your projects, preferably both before and after completion.

Ensure that they are clear, high-quality images that highlight the details of your work.

If possible, include images that show you in the process of welding, as this can demonstrate your technique.

Include a variety of welds in different materials, such as aluminum or titanium, to display your versatility.

Highlight projects that involved adhering to strict specifications and standards, as this is often required in the aerospace industry.

In addition to pictures of your projects, your portfolio should also include information about each project.

This might include the materials used, the welding techniques applied, and the standards and regulations followed during the project.

Consider also including testimonials or letters of recommendation from previous employers or instructors.

These can add credibility to your portfolio and serve as proof of your competence and professionalism.

Remember to keep your portfolio updated as you continue to take on new projects and develop your skills further.

You can use this portfolio not just for job applications, but also for negotiations for higher pay or promotions within your existing job.

 

Step 10: Apply for Aerospace TIG Welding Jobs

After you have successfully obtained your qualifications and gained enough practical experience, the next step is to apply for Aerospace TIG Welding jobs.

Look for job openings on various online job portals, company websites, and networking events.

Aerospace industries such as aircraft manufacturing companies, space agencies, defense contractors, and aviation maintenance firms are potential employers for Aerospace TIG Welders.

When applying, it is important that you tailor your resume and cover letter to each specific job.

Highlight your skills, qualifications, and experiences that are relevant to the job description.

Mention any specialization you have in working with particular materials or machinery, and any notable projects you have completed.

Prepare for your interviews by practicing common welding interview questions, showcasing your technical knowledge, and demonstrating your problem-solving abilities.

It can also be beneficial to have a portfolio of your work, this can include photos or videos of your welds, blueprints you have followed, or any complex projects you’ve completed.

Remember, the Aerospace industry is highly regulated and safety-focused, so employers will want to see evidence of your attention to detail, adherence to safety procedures, and commitment to quality.

Therefore, emphasizing these in your application can increase your chances of securing a job.

Keep in mind that it may take time to land your first job, so be patient and persistent in your job search.

Keep improving your skills and stay updated with the latest trends and technologies in the welding industry.

 

Step 11: Stay Current with Industry Standards

As an Aerospace TIG Welder, it is critical that you stay updated with the latest industry standards and technologies.

This includes knowledge of new welding techniques, safety standards, and the latest equipment.

The aerospace industry is constantly evolving, and the materials and methods used in the past may no longer be relevant or safe.

Additionally, familiarize yourself with the standards set by the American Welding Society (AWS) and any aerospace-specific standards.

For instance, AWS D17.1, Specification for Fusion Welding for Aerospace Applications, is considered the definitive guide for aerospace welding.

Consider attending industry conferences, workshops, and training sessions to keep your skills sharp and up-to-date.

Reading industry publications and participating in online forums can also help you stay informed about the latest trends and changes in the field.

Staying current with industry standards not only ensures you produce the best work, but it also increases your chances of maintaining employment and progressing in your career.

A commitment to lifelong learning is crucial in this ever-changing field.

 

Step 12: Consider Joining a Professional Organization

As an Aerospace TIG Welder, joining a professional organization can be beneficial for advancing your career.

Organizations such as the American Welding Society (AWS) or the Aerospace Industries Association (AIA) can provide numerous advantages.

They often offer resources such as continued education, certification programs, networking events, and industry updates.

Being a member of a professional organization can make you more appealing to employers as it shows your commitment to the field.

It can also provide you with opportunities to meet and learn from other professionals in your field, which can be invaluable for career growth.

Furthermore, many of these organizations have specific sections dedicated to aerospace welding, allowing you to stay up-to-date with the latest techniques, equipment, and safety standards.

This can help you ensure that your skills remain current and relevant in this rapidly changing industry.

Remember, becoming a member of a professional organization often involves paying annual dues, so you should consider the benefits against the cost when deciding whether to join.

 

Step 13: Follow Safety Protocols and Regulations

As an Aerospace TIG Welder, one of your key responsibilities is to ensure you adhere strictly to safety protocols and regulations.

Welding, especially in the aerospace industry, can be a high-risk job, and safety is paramount to avoid injuries and accidents.

Make sure you’re familiar with the specific safety guidelines, regulations and protocols set out by your company, as well as industry standards.

This could range from wearing the correct protective gear, such as gloves, welding helmets with a protective lens, and heat-resistant jackets, to understanding the correct procedures for handling welding equipment.

It’s also important to know the regulations around safely disposing of waste materials and maintaining a clean and safe work environment.

Regular training in safety procedures should be undertaken to ensure you are up-to-date with the latest guidelines and practices.

In addition to these, proper ventilation is crucial when welding to prevent the inhalation of harmful fumes and gases.

You should also be aware of the fire risks associated with welding and know the correct procedures in the event of a fire.

Remember, adhering to these safety protocols and regulations is not just about protecting yourself but also about ensuring the safety of your colleagues and maintaining the integrity of the products you work on.

 

Step 14: Maintain and Upgrade Your Equipment

As an Aerospace TIG Welder, it is essential to ensure your welding equipment is always in top condition.

This includes regular cleaning, maintenance, and potentially upgrading your equipment.

Equipment upkeep can lead to better welding results and ensure you’re consistently producing high-quality work.

TIG welders often use a variety of equipment, including welding machines, torches, and protective gear.

Regularly inspect your equipment to ensure it’s functioning correctly and safely.

If you find any issues or malfunctions, it’s important to repair or replace the equipment as soon as possible.

Upgrading your equipment can also play a significant role in staying current in the aerospace industry.

As technology continues to advance, so does welding equipment.

Newer models might provide better precision, efficiency, or safety features.

Therefore, consider investing in upgraded equipment to stay competitive and efficient in your work.

Remember, quality work is not only dependent on the skills and experience of the welder but also on the condition and capability of the welding equipment.

Regular maintenance and upgrades are crucial steps in pursuing a successful career as an Aerospace TIG Welder.

 

Step 15: Develop Soft Skills

While technical skills are crucial for an Aerospace TIG Welder, developing soft skills is equally important.

Effective communication is a key soft skill that helps you understand and execute tasks accurately and promptly.

It also plays a vital role in ensuring safety at the workplace, as welders often work as part of a team and need to communicate clearly with their coworkers, supervisors, and clients.

Another important soft skill is problem-solving.

Welding often involves troubleshooting and resolving issues that may arise during the welding process.

Having strong problem-solving skills will allow you to quickly find solutions and keep the project on track.

Attention to detail is a crucial soft skill for an Aerospace TIG Welder.

Missing even a minor error can lead to significant issues in the aerospace industry.

Therefore, you should develop the ability to focus intensely on your work and identify any possible faults or discrepancies.

Finally, stress management and adaptability are also valuable soft skills for an Aerospace TIG Welder.

Welding can be a demanding job with tight deadlines and high-stakes projects.

Being able to stay calm under pressure, adapt to changing circumstances, and handle unexpected challenges with grace and resilience will set you apart in your career.

 

Aerospace TIG Welder Roles and Responsibilities

Aerospace TIG Welders are specialized professionals in the Aerospace industry who use Tungsten Inert Gas (TIG) welding techniques to join metal parts.

They play a significant role in the construction and repair of aircraft and spacecraft structures.

They have the following roles and responsibilities:

 

Welding and Fabrication

  • Perform TIG welding on various aerospace components following the given specifications.
  • Fabricate, assemble, and repair metal structures and equipment.
  • Use a wide range of hand tools for grinding, finishing, and polishing welded surfaces.

 

Quality Assurance

  • Ensure that the quality of welds meet or exceed standards set by the aerospace industry.
  • Inspect completed welds to determine structural soundness.
  • Test and inspect welded surfaces to discover flaws and ensure they meet safety standards.

 

Blueprint Reading

  • Interpret blueprints, schematics, and diagrams to determine the accurate welding process.
  • Follow detailed assembly instructions, processes and procedures as specified in the blueprints.

 

Safety Compliance

  • Follow safety procedures and wear protective equipment to ensure a safe working environment.
  • Ensure all safety and environmental guidelines are followed as per company and governmental regulations.

 

Maintenance

  • Maintain welding tools and equipment in optimal condition.
  • Perform routine checks and minor repairs on welding equipment.

 

Documentation

  • Document completed work and maintain records of repairs, calibrations, tests, and more.
  • Keep track of materials, tools, and supplies needed for welding jobs.

 

Communication

  • Report any issues or problems related to the welding process to supervisors.
  • Collaborate and communicate effectively with team members and other departments.

 

Continuous Learning

  • Stay updated with the latest welding techniques and trends.
  • Participate in relevant training programs and workshops for skill enhancement.

 

What Does an Aerospace TIG Welder Do?

Aerospace TIG Welders are highly specialized professionals who work in the aerospace manufacturing industry.

They work with a variety of metals, including stainless steel, aluminium, and titanium to join parts together.

They use Tungsten Inert Gas (TIG) welding techniques, which require a high level of precision and control.

This is a type of arc welding that uses a non-consumable tungsten electrode to produce the weld.

Their job often involves reading and interpreting blueprints or welding process specifications.

They then use these to precisely weld components together, often in complex or hard-to-reach areas.

In addition to welding, Aerospace TIG Welders often perform related tasks such as cutting, bending, and shaping metal pieces, inspecting completed welds to check for flaws, maintaining welding machinery and equipment, and adhering to safety standards and procedures.

These professionals must always stay updated with the latest welding techniques and technologies, as the aerospace industry is always evolving.

They work closely with other professionals like engineers and machinists to ensure the quality and integrity of the finished product.

Moreover, due to the critical nature of the aerospace industry, the work of an Aerospace TIG Welder often undergoes rigorous testing to ensure safety and reliability.

 

Essential Aerospace TIG Welder Skills

  • TIG Welding Skills: Proficiency in TIG (Tungsten Inert Gas) welding is a must. Knowledge of the various techniques and the ability to control the weld pool is vital.
  • Materials Knowledge: Understanding properties and applications of various aerospace materials such as aluminum, titanium and stainless steel, is critical.
  • Blueprint Reading: An Aerospace TIG Welder needs to interpret blueprints, sketches, and written instructions to understand the specific requirements of a project.
  • Precision: Aerospace components are highly sensitive and require precision. Welders need to produce clean, precise welds that meet strict tolerance guidelines.
  • Physical Dexterity: Welding requires steady hands and fine motor skills. The ability to weld in different positions and angles is essential.
  • Problem-Solving Skills: The ability to identify defects, understand their cause, and correct the welding procedure to prevent recurrence is important.
  • Safety Awareness: Knowledge of safety protocols and procedures, use of personal protective equipment (PPE), and understanding of potential risks are crucial in welding operations.
  • Quality Control: Understanding and applying quality control methods, such as visual inspection and non-destructive testing, ensures that welds meet industry and organizational standards.
  • Metal Cutting: Skilled in using various tools and equipment for cutting metal to prepare for welding, including plasma cutters, oxy-fuel torches, and shears.
  • Welding Equipment Maintenance: Regular maintenance and troubleshooting of welding equipment helps maintain efficiency and prevent downtime.
  • Communication Skills: The ability to communicate effectively with team members, supervisors, and quality control personnel is key to ensuring project requirements are met.
  • Mathematical Aptitude: Basic mathematical skills are necessary for measuring, layout, and other preparatory tasks in welding operations.
  • Endurance: Welding can be physically demanding. The ability to perform tasks while standing for long periods and in potentially uncomfortable positions is necessary.
  • Adaptability: The ability to adapt to changing project requirements, materials, and environments is vital in aerospace welding.
  • Time Management: The ability to manage work efficiently to meet project timelines is an important skill for an Aerospace TIG Welder.

 

Aerospace TIG Welder Career Path Progression

The Foundation: Apprentice Aerospace TIG Welder

The journey typically starts as an Apprentice Aerospace TIG Welder.

This is the phase of learning and gaining practical experience.

You may work closely with experienced welders, assisting in simpler tasks.

Here are some tips for success in this role:

  1. Continuous Learning: Stay updated with the latest welding techniques and technologies.
  2. Seek Guidance: Don’t hesitate to ask questions and seek guidance from experienced welders.
  3. Active Participation: Show enthusiasm in your work and take full responsibility for the tasks assigned to you.

 

The Ascent: Aerospace TIG Welder

With gained experience and confidence, you will transition into the role of an Aerospace TIG Welder.

You’ll handle more complex tasks, participate in planning and executing tasks, and become an integral part of the team.

Here’s how to succeed in this stage:

  1. Problem Solving: Polish your problem-solving skills by tackling challenging welding problems and optimizing techniques for efficiency.
  2. Teamwork: Embrace teamwork and communicate effectively with your colleagues and supervisors.
  3. Quality Control: Ensure your work is of high quality, adhering to safety standards and best practices.

 

Reaching New Heights: Senior Aerospace TIG Welder

The next phase in your career is the Senior Aerospace TIG Welder position.

At this point, your expertise and leadership within the team are recognized.

You may take on mentoring roles, guide task execution, and lead projects to completion.

To excel as a Senior Aerospace TIG Welder:

  1. Mentorship: Share your knowledge and help apprentice welders grow.
  2. Planning: Think beyond the task and consider the project as a whole.
  3. Leadership: Lead by example and inspire others with your work ethic and problem-solving capabilities.

 

Beyond the Horizon: Supervisor and Beyond

As your career progresses, you may choose to specialize in a particular area or move into supervisory or managerial roles.

Each of these roles involves greater responsibilities, leadership, and strategic decision-making.

Here’s what to focus on:

  1. Technical Leadership: Drive technical initiatives and influence the direction of your projects and teams.
  2. Management Skills: If you transition into management, develop strong leadership and communication skills to guide your team effectively.
  3. Innovation: Continue to innovate and stay at the forefront of welding technology trends.

 

Pinnacle of Success: Technical Manager or Director of Welding Operations

You may reach roles like Technical Manager or Director of Welding Operations at the highest levels of the Aerospace TIG Welder career ladder.

Here, you’ll be responsible for shaping the overall welding strategy of the organization, making critical decisions, and managing larger teams.

 

Aerospace TIG Welder Salary

Entry-Level Aerospace TIG Welder

  • Median Salary: $40,000 – $50,000 per year
  • Entry-level Aerospace TIG welders typically have 0-2 years of experience and may hold a vocational diploma or an associate’s degree in welding technology or a related field.

 

Mid-Level Aerospace TIG Welder

  • Median Salary: $50,000 – $65,000 per year
  • Mid-level Aerospace TIG welders have 2-5 years of experience and often handle more specialized welding tasks in aerospace manufacturing.

 

Senior Aerospace TIG Welder

  • Median Salary: $65,000 – $85,000 per year
  • Senior Aerospace TIG welders possess 5+ years of experience and are responsible for completing complex welding projects, ensuring high-quality work, and mentoring junior welders.

 

Lead Aerospace TIG Welder / Welding Supervisor

  • Median Salary: $85,000 – $100,000+ per year
  • These roles require significant experience and often involve leading welding projects, overseeing welding procedures, and making critical decisions regarding welding techniques and processes.

 

Welding Manager / Director of Welding Operations

  • Median Salary: $100,000 – $130,000+ per year
  • These high-level positions require extensive welding experience, deep technical expertise in TIG welding, and often involve setting welding strategies and ensuring compliance with safety and quality standards.

 

Aerospace TIG Welder Work Environment

Aerospace TIG Welders are typically employed in the aerospace industry, working in production facilities, repair shops, and hangars.

These environments often have large, open spaces to accommodate the size of aircraft and the machinery used in their maintenance and construction.

The work schedule of an Aerospace TIG Welder can be quite demanding.

Many aerospace companies operate round the clock, meaning that shift work, including nights and weekends, may be required.

However, overtime opportunities can lead to increased earnings.

Safety is a top priority in this role, as welding can be hazardous without the correct protective equipment.

Therefore, a strict adherence to safety protocols is essential.

Welders are often required to wear safety gear including helmets with protective lenses, and heat-resistant gloves and clothing.

After gaining experience and developing their skills, an Aerospace TIG Welder may progress to supervisory roles or specialize in a specific type of aircraft or welding technique.

This role may also open up opportunities for travel, as aircraft repair and maintenance can be required in a variety of locations.

 

FAQs About Becoming an Aerospace TIG Welder

What is needed to become an Aerospace TIG Welder?

To become an Aerospace TIG Welder, you typically need a high school diploma or equivalent, alongside vocational training in welding.

This can be obtained through a trade school or a community college.

You’ll need to master the TIG (Tungsten Inert Gas) welding technique, and typically, a certification from the American Welding Society (AWS) is needed.

Key skills include proficiency in welding techniques, understanding of blueprints and schematics, and practical experience in metal fabrication.

Precision, physical stamina, and attention to safety are also important in this field.

 

How long does it take to become an Aerospace TIG Welder?

The time it takes to become an Aerospace TIG Welder can vary depending on your path.

Vocational training programs can take from 6 months to 2 years.

Once you have your training, you will need to pass a certification test.

Then, gaining practical experience through apprenticeships or entry-level jobs is crucial.

So, overall, you could be looking at anywhere from 2-5 years to fully establish yourself as an Aerospace TIG Welder.

 

Can I be an Aerospace TIG Welder without formal education?

While it’s technically possible to become an Aerospace TIG Welder without formal education, it’s typically challenging.

Most employers require a minimum of a high school diploma or equivalent, and vocational training in welding.

Additionally, due to the technical nature of the role and the safety risks associated with welding, certification is often mandatory.

The American Welding Society (AWS) offers courses and certifications that are widely recognized in the industry.

 

Is Aerospace TIG Welding a dangerous job?

Like any industrial job, Aerospace TIG Welding does carry some risks.

These include exposure to harmful fumes, burns, eye damage, and injuries from handling heavy equipment.

However, with proper training, use of protective equipment, and adherence to safety protocols, these risks can be significantly minimized.

Most workplaces prioritize safety, conducting regular checks and providing necessary safety gear.

 

What are the prospects for Aerospace TIG Welders in the next decade?

The prospects for Aerospace TIG Welders are relatively stable over the next decade.

While automation has impacted some areas of manufacturing, the specialized nature of TIG welding in the aerospace sector, which requires precision and high-quality welds, continues to necessitate skilled human workers.

The development of new aircraft models and the need for maintenance and repair of existing fleets also contribute to a steady demand for Aerospace TIG Welders.

 

Conclusion

There you have it.

Setting your sights on becoming an aerospace TIG welder is a challenging endeavor, but the rewards are truly out of this world.

With the right skill set, education, and a solid dose of determination, you’re on track to make a significant impact in the realm of aerospace engineering.

Remember, the path may be steep, but the opportunities are as boundless as the universe. Your contributions could lead to the next leap in space exploration, revolutionizing the way we travel, live, and understand our cosmos.

So, take that first step. Immerse yourself in learning. Connect with seasoned professionals. And most importantly, keep perfecting your welding skills.

Because the universe is waiting for what you can create.

And if you’re searching for personalized guidance on starting or advancing your career as an aerospace TIG welder, explore our AI Career Path Advisor.

This complimentary tool is specifically designed to provide tailored advice and resources to help you chart your career path effectively.

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