Process Control Engineer Job Description [Updated for 2025]

In the era of automated industry, the focus on process control engineers has never been greater.

As industry continues to evolve, the demand for skilled professionals who can design, manage, and optimize industrial processes grows stronger.

But let’s delve deeper: What’s truly expected from a process control engineer?

Whether you are:

• A job seeker looking to understand the core of this role,
• A hiring manager outlining the perfect candidate,
• Or simply curious about the intricacies of process control engineering,

You’ve come to the right place.

Today, we reveal a customizable process control engineer job description template, designed for easy posting on job boards or career sites.

Let’s dive right in.

Process Control Engineer Duties and Responsibilities

Process Control Engineers design, maintain and manage industrial control systems used in production and manufacturing processes.

They combine their knowledge of engineering and information technology to ensure that these processes function efficiently and safely.

Their duties and responsibilities include:

• Designing and implementing control systems to optimize production processes
• Monitoring system performance and making necessary adjustments to ensure optimal operation
• Developing and implementing protocols for the operation of control systems
• Troubleshooting and repairing control systems as needed
• Providing technical support and training to other staff on the use of control systems
• Working with other engineers and professionals in the design and implementation of new processes
• Ensuring that control systems comply with health, safety and environmental regulations
• Carrying out regular maintenance on control systems and scheduling repairs
• Updating and maintaining documentation on control systems and processes
• Evaluating the performance of control systems and making recommendations for improvements
• Keeping up to date with the latest advancements in process control technology and industry trends.

 

Process Control Engineer Job Description Template

Job Brief

We are seeking a detail-oriented, thorough, and organized Process Control Engineer to join our growing team.

In this position, you will play a key role in designing and implementing process control systems to ensure optimal, cost-effective, and reliable operation of our industrial processes.

The Process Control Engineer’s responsibilities include analyzing plant processes, designing and testing control systems, optimizing production by managing and maintaining control systems, and ensuring compliance with health, safety, and environmental regulations.

 

Responsibilities

• Design, develop, and supervise all aspects of process control systems
• Analyze plant processes and design/implement control strategies to enhance safety, efficiency, and profitability
• Ensure control systems are correctly integrated with existing processes and machinery
• Perform routine maintenance and troubleshooting of control systems
• Collaborate with production and maintenance staff to ensure plant operations are smooth and reliable
• Monitor and optimize process performance over time
• Adhere to company safety procedures and ensure compliance with relevant regulations
• Prepare technical reports and documentation

 

Qualifications

• Bachelor’s degree in Engineering, preferably in Chemical, Electrical, or Control Engineering
• Proven experience as a process control engineer or similar role
• Strong knowledge of process control principles and control system architecture
• Proficiency in process simulation and control system software
• Experience in troubleshooting and maintaining control systems
• Excellent analytical and problem-solving skills
• Strong communication and teamwork skills
• Knowledge of health, safety, and environmental regulations

 

Benefits

• 401(k)
• Health insurance
• Dental insurance
• Retirement plan
• Paid time off
• Professional development opportunities

 

Additional Information

• Job Title: Process Control Engineer
• Work Environment: Industrial plant setting. Some travel may be required for site visits or client consultations.
• Reporting Structure: Reports to the Process Control Manager.
• Salary: Salary is based upon candidate experience and qualifications, as well as market and business considerations.
• Pay Range: $80,000 minimum to $120,000 maximum
• Location: [City, State] (specify the location or indicate if remote)
• Employment Type: Full-time
• Equal Opportunity Statement: We are an equal opportunity employer and value diversity at our company. We do not discriminate on the basis of race, religion, color, national origin, gender, sexual orientation, age, marital status, veteran status, or disability status.
• Application Instructions: Please submit your resume and a cover letter outlining your qualifications and experience to [email address or application portal].

 

What Does a Process Control Engineer Do?

Process Control Engineers are integral to industries such as manufacturing, chemical processing, and oil and gas.

They primarily work in companies where they ensure the efficiency, safety, and optimization of industrial processes and production lines.

Their core responsibility is to design, develop, and maintain control systems and strategies to streamline production processes.

They work with a wide range of technologies, including programmable logic controllers (PLCs), distributed control systems (DCS), and supervisory control and data acquisition (SCADA) systems.

They also collaborate with operators and process design engineers to understand the requirements of the production process and implement control systems accordingly.

Process Control Engineers also conduct regular system tests and troubleshoot problems to ensure optimal operations.

They devise strategies to improve system performance, reduce costs, and ensure compliance with safety and quality standards.

In addition, they provide technical support and training to operation teams, helping them understand the control systems and how to operate them safely and efficiently.

Another crucial aspect of their job is to keep abreast of the latest advancements in process control engineering, implementing these new technologies to further enhance production efficiency.

They also play a vital role in risk management, implementing control measures to minimize the risk of process failure and ensuring adherence to environmental regulations and standards.

 

Process Control Engineer Qualifications and Skills

Process Control Engineers use a blend of technical expertise, analytical skills and industry knowledge to design, maintain and improve manufacturing processes.

This includes:

• Technical knowledge and understanding of control systems to design, maintain and troubleshoot process control systems.
• Problem-solving skills to identify and resolve issues that may arise during the design, implementation and maintenance of process control systems.
• Good analytical skills to evaluate the effectiveness of existing processes and to identify areas for improvement.
• Ability to apply engineering principles and techniques to optimize production processes and improve efficiency.
• Excellent communication skills to clearly explain complex processes to team members, stakeholders, and clients, and being available to answer any questions that may arise.
• Strong attention to detail and organizational skills to manage multiple projects at the same time while maintaining accuracy and thoroughness.
• Collaborative skills to work effectively with others on a team, including operators, technicians, and other engineers.
• Knowledge of safety standards and regulations in the process industry to ensure all processes comply with safety protocols.

 

Process Control Engineer Experience Requirements

Entry-level process control engineers may have 1 to 2 years of experience, often gathered through internships or part-time roles in the engineering sector.

Their experience can be further developed on-the-job in roles such as Systems Engineer, Automation Engineer, or other roles related to process control.

Candidates with more than 3 years of experience are expected to have strengthened their technical skills and knowledge in entry-level process control engineer roles.

During this period, they typically gain proficiency in specific process control systems, industrial automation, and project management.

Those with more than 5 years of experience are usually considered as senior engineers, having extensive experience in designing, implementing, and optimizing control systems.

They may also have some leadership experience and are often ready for managerial or team-lead positions.

Additionally, experience with specific industry standards, safety regulations, and software platforms like DCS or SCADA systems is highly desirable.

In some cases, employers may require a certified professional engineer (PE) license, which also involves relevant professional experience.

 

Process Control Engineer Education and Training Requirements

A Process Control Engineer typically needs a bachelor’s degree in chemical, electrical, or mechanical engineering, or a related field.

They should also have a solid grounding in control theory, system dynamics, and process control.

Experience with computer programming and software development is often required, as many process control systems are computer-based.

Some positions, particularly those that are more specialized or in certain industries, may require Process Control Engineers to have a master’s degree in a specific field of engineering or industrial automation.

Candidates may also choose to pursue professional certification from organizations such as the International Society of Automation (ISA) or similar bodies.

These certifications validate their skills and knowledge in process control, and may increase their job opportunities and salary prospects.

Continued learning and staying updated with the latest technology and best practices in process control engineering is important in this constantly evolving field.

This could be achieved through professional development courses, workshops, and seminars.

A good understanding of industry-specific regulations and safety standards is also crucial.

Prior work experience in a related engineering field may be beneficial.

 

Process Control Engineer Salary Expectations

A Process Control Engineer earns an average salary of $97,237 (USD) per year.

The actual earnings can differ based on the level of experience, industry, and the geographical location of the job.

 

Process Control Engineer Job Description FAQs

What skills does a Process Control Engineer need?

A Process Control Engineer should have strong analytical skills to diagnose and resolve issues in automated systems.

They should have a thorough understanding of process control principles and systems and should be proficient in using process control software.

In addition, they need to have excellent communication skills to relay complex technical information to non-technical personnel.

 

Do Process Control Engineers need a degree?

Yes, Process Control Engineers typically need a Bachelor’s degree in a related field such as chemical, electrical, or mechanical engineering.

Some positions may require a Master’s degree or a specific certification.

Continued education is often necessary due to the rapidly changing nature of technology and software systems.

 

What should you look for in a Process Control Engineer’s resume?

A Process Control Engineer’s resume should demonstrate a solid understanding of process control systems, automation, and software applications.

Look for experience with specific systems or software that your company uses.

Certifications can also be a plus, as well as any additional training in areas like project management or systems analysis.

 

What qualities make a good Process Control Engineer?

A good Process Control Engineer is detail-oriented, as they must monitor and adjust complex systems to maintain optimal performance.

They should be excellent problem solvers, capable of identifying and resolving issues promptly.

They also need to be team players, as they often work with other engineers and technicians, and they must be capable of working under pressure and making critical decisions.

 

What are the daily duties of a Process Control Engineer?

A Process Control Engineer typically starts the day reviewing the performance of automated systems and identifying any issues that may have arisen.

They may be required to adjust system settings to optimize performance or troubleshoot and repair faults.

They often work closely with other engineers and technicians, providing guidance and assistance.

A significant part of their day is spent documenting their work and updating system logs.

They also frequently attend meetings to discuss system performance, upcoming projects, or potential improvements.

 

Conclusion

And there you have it.

Today, we’ve shed some light on the intricate role of a process control engineer.

Surprising, isn’t it?

It’s not just about monitoring and troubleshooting systems.

It’s about driving efficiency and quality in manufacturing processes, one control adjustment at a time.

With our comprehensive process control engineer job description template and practical examples, you’re ready to stride forward.

But why limit yourself?

Dive further with our job description generator. It’s your next port of call for creating precise job listings or refining your resume to absolute precision.

Remember:

Every control adjustment is a piece of the larger manufacturing puzzle.

Let’s engineer that future. Together.

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