Process Development Engineer Job Description [Updated for 2025]

In the ever-evolving world of manufacturing and technology, the role of process development engineers is increasingly critical.
As industries continue to evolve, there’s a growing demand for innovative minds who can develop, improve, and optimize our manufacturing processes.
But what does a process development engineer actually do?
Whether you are:
- A job seeker trying to understand the core responsibilities of this role,
- A hiring manager attempting to outline the perfect candidate,
- Or simply curious about the nuances of process development engineering,
You’re in the right place.
Today, we present a customizable process development engineer job description template, designed for seamless posting on job boards or career sites.
Without further ado, let’s dive in.
Process Development Engineer Duties and Responsibilities
Process Development Engineers are responsible for developing, configuring and optimizing industrial processes from inception through to start-up and certification.
They strive to innovate and advance products and they aim for improved process efficiency.
Their key duties and responsibilities include:
- Develop, evaluate, and improve manufacturing methods
- Analyze and plan work force utilization, space requirements, and workflow, and design layout of equipment and workspace for maximum efficiency
- Assess processes, take measurements and interpret data
- Design, run, test and upgrade systems and processes
- Develop best practices, routines and innovative solutions to improve production rates and quality of output
- Perform process simulations and troubleshooting
- Provide process documentation and operating instructions
- Work closely with other engineers and scientists to create, modify, and test products and processes
- Ensure projects are completed on time and within budget
- Comply with all safety and health regulations
Process Development Engineer Job Description Template
Job Brief
We are seeking a detail-oriented Process Development Engineer to research, develop, and implement new production processes.
The responsibilities of the Process Development Engineer include designing innovative process strategies, improving current processes, and ensuring cost-effectiveness.
The ideal candidate for this role has a strong understanding of process engineering, project management, and manufacturing principles.
Responsibilities
- Developing innovative process strategies to optimize performance and reduce costs
- Planning and managing project timelines and deliverables
- Ensuring compliance with industry standards and regulations
- Implementing process controls to minimize process variability and downtime
- Collaborating with cross-functional teams to design and implement improvements
- Designing and executing equipment qualification and validation protocols
- Conducting risk assessments and implementing preventive measures
- Developing standard operating procedures and training materials
- Identifying areas for quality control improvement and implementing new methods accordingly
- Producing accurate and timely project reports
Qualifications
- Proven work experience as a Process Development Engineer or similar role
- Experience with process simulations and process optimizations
- Familiarity with health and safety regulations
- Strong project management skills
- Proficiency in MS Office and process mapping software
- Working knowledge of process engineering software packages
- Ability to work well within a team and independently
- BSc degree in Engineering or relevant field
Benefits
- 401(k)
- Health insurance
- Dental insurance
- Retirement plan
- Paid time off
- Professional development opportunities
Additional Information
- Job Title: Process Development Engineer
- Work Environment: Office and manufacturing environment. Some travel may be required for meetings or onsite project supervision.
- Reporting Structure: Reports to the Process Development Manager or Engineering Manager.
- Salary: Salary is based upon candidate experience and qualifications, as well as market and business considerations.
- Pay Range: $75,000 minimum to $120,000 maximum
- Location: [City, State] (specify the location or indicate if remote)
- Employment Type: Full-time
- Equal Opportunity Statement: We are an equal opportunity employer and value diversity at our company. We do not discriminate on the basis of race, religion, color, national origin, gender, sexual orientation, age, marital status, veteran status, or disability status.
- Application Instructions: Please submit your resume and a cover letter outlining your qualifications and experience to [email address or application portal].
What Does a Process Development Engineer Do?
Process Development Engineers typically work in various industries such as pharmaceuticals, biotechnology, manufacturing, and food processing among others.
They may also work for engineering consulting firms or as independent consultants.
They design, control, and improve manufacturing and production processes.
This involves conceptualizing, developing, and implementing new procedures to optimize production efficiency and reduce manufacturing costs.
They work closely with other engineers, production managers, and quality control teams to ensure the processes they develop meet the quality standards and product specifications.
They analyze current production processes, identify inefficiencies or bottlenecks, and use mathematical models and statistical analysis to propose improvements.
A key part of their role is to ensure that the processes they design are safe, efficient, and environmentally friendly.
They also document all procedures and results, and present their findings to management and other stakeholders.
Process Development Engineers often work on multiple projects at once, so they need to be good at multitasking and project management.
They may also be involved in training staff on new processes, troubleshooting equipment issues, and conducting tests to validate the effectiveness of their process designs.
Process Development Engineer Qualifications and Skills
A proficient Process Development Engineer should have skills and qualifications that include:
- Strong analytical skills to examine current processes, identify flaws and inefficiencies, and develop effective solutions.
- Technical knowledge in engineering principles and practices necessary for designing, implementing, and enhancing manufacturing processes.
- Project management skills to effectively manage multiple projects simultaneously, ensuring timely completion within budget.
- Excellent communication skills to present complex information clearly to various stakeholders, from on-the-ground technicians to senior management.
- Detail-oriented to ensure that no vital aspects are overlooked when designing and implementing new processes.
- Problem-solving skills to troubleshoot issues that arise during the implementation of new processes and to quickly find effective solutions.
- Knowledge in using process simulation software and other relevant tools for process design and optimization.
- Understanding of quality standards, safety regulations, and environmental guidelines in process design and implementation.
Process Development Engineer Experience Requirements
Entry-level Process Development Engineers typically have 1 to 2 years of experience, typically gained through internships, co-op programs, or part-time roles in process engineering or a related field.
These professionals may also gain relevant experience in roles such as Production Engineer, Quality Control Engineer, or other industrial engineering-related roles.
Candidates with 3 to 5 years of experience often enhance their technical skills and knowledge in Process Development Engineer or related roles.
They have more in-depth knowledge of process design, automation, and optimization and may have gained some experience in project management.
Those with more than 5 years of experience are considered senior Process Development Engineers.
They may have substantial experience in leading complex process development projects and teams.
They are also likely to have gained substantial knowledge of applicable regulations and industry best practices, and are usually ready for managerial or lead engineer roles.
For all levels, a strong understanding of process engineering principles, practical experience with statistical analysis software, and experience in a manufacturing environment are often required.
Advanced degrees in chemical or mechanical engineering or a related field may also be preferred.
Process Development Engineer Education and Training Requirements
Process Development Engineers typically hold a bachelor’s degree in chemical engineering, mechanical engineering, or a related field.
A robust understanding of processes and systems is crucial, along with knowledge in manufacturing, process improvement, and product development.
Some positions, especially those in advanced industries, may require Process Development Engineers to have a master’s degree in industrial or chemical engineering or a related specialization.
Candidates are often expected to have experience with computer-aided design (CAD) software and familiarity with Lean Six Sigma methodologies.
Certification in process engineering or Lean Six Sigma can also be beneficial and demonstrate a commitment to the profession.
Extensive on-the-job training is also typical in this role, as process development engineering involves a wide array of industry-specific knowledge and skills.
Finally, strong problem-solving skills, creativity, and a keen attention to detail are essential soft skills for Process Development Engineers.
Process Development Engineer Salary Expectations
A Process Development Engineer can expect to earn an average salary of $77,768 (USD) per year.
However, this figure can fluctuate based on factors such as years of experience in the field, educational qualifications, and the location of the employing company.
Process Development Engineer Job Description FAQs
What skills does a Process Development Engineer need?
Process Development Engineers need to have a strong background in process design and optimization, knowledge of manufacturing processes and equipment, and proficiency in using process simulation software.
They should possess problem-solving skills, good communication and interpersonal skills, and the ability to work in a team.
Additionally, they should have project management skills, along with the ability to manage multiple tasks concurrently.
Do Process Development Engineers need a degree?
Yes, Process Development Engineers typically need at least a bachelor’s degree in engineering, preferably in chemical, mechanical, industrial, or a related field.
Some roles may require a master’s degree or higher, particularly for more advanced or specialized positions.
They may also need to be licensed Professional Engineers (PE).
What should you look for in a Process Development Engineer resume?
In a Process Development Engineer’s resume, look for a degree in relevant engineering fields and any additional certifications, like a PE license.
Check their experience for a history of successful process improvement projects, familiarity with industry standards, and proficiency in process simulation software.
Look for skills such as project management, problem-solving, and team collaboration.
What qualities make a good Process Development Engineer?
A good Process Development Engineer is analytically minded, capable of identifying inefficiencies in processes and coming up with effective solutions.
They should be detail-oriented, innovative, and have excellent problem-solving skills.
Good Process Development Engineers are also team players who can collaborate with others to achieve common goals.
They must also be able to communicate complex information effectively to different stakeholders.
What are the daily duties of a Process Development Engineer?
Process Development Engineers typically spend their days analyzing existing processes, designing new processes, and implementing process controls.
They troubleshoot process problems and implement solutions to improve efficiency and quality.
They also collaborate with other team members on projects, communicate with clients and stakeholders, and stay updated on industry trends and standards.
It may also involve documentation and presentation of findings to management.
Conclusion
And there you have it.
Today, we’ve unraveled the complex threads that make up the role of a process development engineer.
Surprised?
It’s not just about designing procedures.
It’s about shaping industrial processes, one precise step at a time.
With our comprehensive process development engineer job description template and real-world scenarios, you’re all ready to step up.
But why limit yourself?
Dig deeper with our job description generator. It’s your go-to tool for creating detailed job listings or honing your resume to perfection.
Remember:
Every process design is a cog in the larger mechanism.
Let’s engineer that future. Together.