Failure Analysis Engineer Job Description [Updated for 2025]

In today’s technologically advanced era, the role of a failure analysis engineer is more critical than ever.

As innovation accelerates, the need for expert professionals who can meticulously analyze, identify, and rectify failures in our engineering systems becomes increasingly vital.

But what does a failure analysis engineer actually do?

Whether you are:

• A job seeker looking to understand the core responsibilities of this position,
• A hiring manager trying to outline the perfect candidate,
• Or simply curious about the dynamics of failure analysis engineering,

You’ve come to the right place.

Today, we present a flexible failure analysis engineer job description template, designed for effortless posting on job boards or career sites.

Let’s delve right into it.

Failure Analysis Engineer Duties and Responsibilities

Failure Analysis Engineers work in a range of industries to identify and analyze why a product, component or system failed in order to improve performance and prevent future occurrences.

They use engineering principles, analytical abilities, and testing methodologies to resolve issues.

Their duties and responsibilities include:

• Performing detailed failure analyses to determine the cause of product, component, or system failures
• Designing and implementing tests to replicate failure modes and validate corrective actions
• Creating and maintaining documentation of failures and their corresponding analyses
• Presenting findings to technical and non-technical stakeholders through reports and presentations
• Collaborating with design, manufacturing, and quality teams to implement design modifications and process improvements
• Utilizing statistical tools and software to analyze failure data and trends
• Providing technical support to customer service and other internal teams for issues relating to product failures
• Participating in product design reviews to provide input on potential failure modes
• Staying up-to-date with the latest methodologies and technologies in failure analysis
• Ensuring compliance with all relevant safety and quality standards

 

Failure Analysis Engineer Job Description Template

Job Brief

We are seeking a meticulous Failure Analysis Engineer to investigate and diagnose the reasons for product failures and to suggest improvements.

The responsibilities of a Failure Analysis Engineer include performing tests, analyzing data, and drafting reports that detail the causes of failures and recommendations for rectification.

Our ideal candidate is someone who has a strong understanding of engineering principles and excellent problem-solving skills.

Ultimately, the role of a Failure Analysis Engineer is to identify and rectify product issues, ensuring optimal performance and reliability.

 

Responsibilities

• Conduct failure analysis tests on products and components
• Analyze data and report findings
• Identify root cause of failures and recommend corrective actions
• Work with design teams to improve product reliability
• Ensure compliance with quality standards and specifications
• Communicate with stakeholders about testing processes and outcomes
• Monitor and recommend improvements for procedures related to failure analysis
• Stay up-to-date with latest trends and techniques in the field

 

Qualifications

• Proven experience as a Failure Analysis Engineer or similar role
• Strong understanding of engineering principles
• Excellent analytical and problem-solving skills
• Experience with data analysis software and systems
• Familiarity with quality standards and regulations
• Great attention to detail
• Excellent communication skills
• Bachelor’s degree in Engineering or a related field

 

Benefits

• 401(k)
• Health insurance
• Dental insurance
• Retirement plan
• Paid time off
• Continuous learning and professional development opportunities

 

Additional Information

• Job Title: Failure Analysis Engineer
• Work Environment: Predominantly office-based with occasional travel to production sites.
• Reporting Structure: Reports to the Engineering Manager or Quality Assurance Manager.
• Salary: Salary is based upon candidate experience and qualifications, as well as market and business considerations.
• Pay Range: $70,000 minimum to $120,000 maximum
• Location: [City, State] (specify the location or indicate if remote)
• Employment Type: Full-time
• Equal Opportunity Statement: We are an equal opportunity employer and value diversity at our company. We do not discriminate on the basis of race, religion, color, national origin, gender, sexual orientation, age, marital status, veteran status, or disability status.
• Application Instructions: Please submit your resume and a cover letter outlining your qualifications and experience to [email address or application portal].

 

What Does a Failure Analysis Engineer Do?

Failure Analysis Engineers are highly specialized professionals who work in a variety of industries, such as technology, manufacturing, and energy, among others.

They can also be found in consulting firms, providing expert services to various clients.

Their primary responsibility is to determine the causes of product or system failures.

They conduct examinations and tests on failed components or products to identify the source of the problem.

This involves utilizing various analytical techniques such as metallography, microscopy, spectroscopy, and mechanical testing.

Failure Analysis Engineers work closely with design engineers, manufacturing engineers, and quality assurance teams to ensure that all potential failure mechanisms are thoroughly investigated.

They use the findings from their analyses to make recommendations for design modifications, manufacturing process changes, or material selection in order to prevent future failures.

Additionally, they are responsible for documenting their findings and presenting their analysis reports to relevant stakeholders.

This involves preparing detailed technical reports that clearly describe the failure mode, the root cause, and the recommended corrective actions.

They also often participate in the development of new products or systems, providing their expertise to identify potential failure points and suggest preventive measures.

This proactive approach helps to enhance product reliability and reduce costs associated with warranty claims and product recalls.

 

Failure Analysis Engineer Qualifications and Skills

Failure Analysis Engineers need a combination of technical knowledge, analytical skills and attention to detail to identify and rectify faults in a system or product, such as:

• Strong knowledge in engineering principles and practices, especially in the area of product or system failure analysis
• Highly developed analytical and problem-solving skills to identify the root cause of failures and formulate effective solutions
• Excellent attention to detail to identify small discrepancies and anomalies that could lead to product or system failures
• Strong communication skills to effectively collaborate with cross-functional teams and to present complex information in a clear and concise manner
• Ability to use and interpret data from advanced analytical tools, software and testing equipment
• Strong organizational and project management skills to handle multiple projects simultaneously and meet deadlines
• Understanding of quality standards and regulations relevant to the product or industry
• Practical knowledge of failure analysis techniques such as FMEA (Failure Mode and Effects Analysis), Root Cause Analysis etc.

 

Failure Analysis Engineer Experience Requirements

Entry-level Failure Analysis Engineers typically have at least 1 to 2 years of experience, often obtained through internships or part-time roles in fields such as Mechanical, Electrical, or Materials Engineering.

During this period, they gain practical exposure to failure analysis processes and tools, learning to identify and rectify product design or process failures.

Candidates with more than 3 years of experience usually have a solid foundation in performing failure analysis using various analytical techniques like microscopy, spectroscopy, and mechanical testing.

They often have experience in using CAD software and are proficient in problem-solving and statistical analysis.

Those with over 5 years of experience in failure analysis engineering are expected to have a more advanced understanding of failure mechanisms and materials science.

They often have experience in leading teams or projects and are proficient in implementing corrective actions to prevent recurring failures.

They might have also gained experience in training junior engineers and communicating technical issues to non-technical stakeholders.

Certain roles may require a Failure Analysis Engineer to have specialized experience in a specific industry, such as electronics, automotive, or aerospace, since each industry has its unique materials and manufacturing processes.

 

Failure Analysis Engineer Education and Training Requirements

Failure Analysis Engineers typically have a bachelor’s degree in Engineering, most preferably in Materials Engineering, Mechanical Engineering, Electrical Engineering, or a related discipline.

These programs should be accredited by the Accreditation Board for Engineering and Technology (ABET) as it ensures the academic quality and practical relevance of the course.

In their coursework, they should focus on subjects such as physics, chemistry, and mathematics, and complement these with courses on failure analysis techniques, materials properties, and reliability engineering.

In some cases, a master’s degree in Engineering or a related field may be beneficial or required, particularly for more complex or specialized roles.

Failure Analysis Engineers are expected to have a solid background in statistical analysis, troubleshooting, and familiarity with analysis tools such as Finite Element Analysis (FEA), Scanning Electron Microscopy (SEM), and Spectrum analysis.

Additionally, they need to be skilled in various software tools like Computer-Aided Design (CAD) and Computer-Aided Manufacturing (CAM).

Certifications from recognized professional bodies, such as the American Society of Materials (ASM) or the Institute of Electrical and Electronics Engineers (IEEE), can be advantageous and may be required for some positions.

Continued education and professional development are also important in this ever-evolving field, to stay updated with the latest techniques and advancements in failure analysis and related areas.

 

Failure Analysis Engineer Salary Expectations

A Failure Analysis Engineer can expect to earn an average salary of $85,000 (USD) per year.

However, this can vary based on factors such as years of experience in the field, educational background, and the location of the job.

The employing company can also greatly affect the salary expectations.

 

Failure Analysis Engineer Job Description FAQs

What skills does a Failure Analysis Engineer need?

Failure Analysis Engineers need strong analytical skills to identify and investigate failures in various systems.

They also need excellent problem-solving abilities to develop effective solutions.

Communication skills are essential, as they need to explain complex technical issues to colleagues, clients, and other stakeholders.

Additionally, knowledge of various engineering principles, processes, and materials is critical.

 

Do Failure Analysis Engineers need a degree?

Yes, Failure Analysis Engineers generally need at least a bachelor’s degree in engineering, preferably in disciplines such as mechanical, electrical, or materials engineering.

Some roles may require a master’s degree or PhD, especially for complex industries like aerospace or semiconductors.

Having a professional engineering license can also be beneficial.

 

What should you look for in a Failure Analysis Engineer resume?

When reviewing a Failure Analysis Engineer’s resume, you should look for a solid educational background in a relevant engineering field.

Experience in failure analysis, quality assurance, or related roles is critical.

Additionally, look for experience with relevant tools and technologies, such as computer-aided design (CAD) software or materials testing equipment.

Certifications in quality management or Six Sigma can also be beneficial.

 

What qualities make a good Failure Analysis Engineer?

A good Failure Analysis Engineer is detail-oriented and thorough, ensuring that all potential causes of failure are considered and investigated.

They are excellent problem solvers, able to develop effective solutions to complex issues.

They also have strong communication skills, allowing them to explain technical information to various audiences.

Additionally, they are committed to ongoing learning to stay updated with new technologies and engineering practices.

 

Is it difficult to hire Failure Analysis Engineers?

Hiring Failure Analysis Engineers can be challenging, as it requires finding candidates with a specific set of skills and experience.

However, with targeted recruiting and competitive compensation packages, it is possible to attract qualified candidates.

Also, investing in training and development can help to build these skills within your existing team.

 

Conclusion

And there we have it.

Today, we’ve dissected the intricate details of what it truly means to be a failure analysis engineer.

And guess what?

It’s not just about diagnosing issues.

It’s about crafting robust solutions and ensuring the reliability of products, one failure analysis at a time.

With our comprehensive failure analysis engineer job description template and real-world examples, you’re ready to take your next step.

But why stop there?

Delve further with our job description generator. It’s your blueprint to creating laser-precise job listings or refining your resume to absolute perfection.

Remember:

Every analysis is a vital cog in the larger machine of product reliability.

Let’s ensure that future. Together.

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