Foundry Engineer Job Description [Updated for 2025]

foundry engineer job description

In the industrial manufacturing landscape, the role of a Foundry Engineer is more critical than ever.

As industries evolve, so does the demand for skilled professionals who can design, manage, and optimize the operations within a foundry.

But let’s delve deeper: What’s really expected from a Foundry Engineer?

Whether you are:

  • A job seeker trying to understand the core responsibilities of this role,
  • A hiring manager defining the perfect candidate,
  • Or simply fascinated by the intricacies of foundry engineering,

You’re in the right place.

Today, we present a customizable Foundry Engineer job description template, designed for effortless posting on job boards or career sites.

Let’s dive right into it.

Foundry Engineer Duties and Responsibilities

Foundry Engineers manage the casting process in a foundry by ensuring that materials are correctly melted and shaped.

They are also involved in conducting research to improve the efficiency of the casting process and ensure the quality of products.

Their duties and responsibilities include:

  • Designing and planning projects related to casting and foundry processes
  • Developing and implementing process improvements to enhance product quality and efficiency
  • Creating specifications for casting processes, including choosing the appropriate materials and machinery
  • Inspecting and analyzing finished products to ensure they meet quality and performance standards
  • Coordinating with other engineers and technicians to optimize production and resolve issues
  • Maintaining accurate records of foundry operations and production data
  • Ensuring compliance with health and safety regulations within the foundry
  • Providing technical support and guidance to foundry staff
  • Collaborating with suppliers and customers to understand their needs and requirements
  • Conducting research to identify new technologies and techniques in foundry operations

 

Foundry Engineer Job Description Template

Job Brief

We are seeking a skilled and dedicated Foundry Engineer to join our team.

The Foundry Engineer will be responsible for developing, implementing, and improving foundry processes, methods, and systems to improve safety, quality, productivity, and profitability.

The ideal candidate will have a strong understanding of metal casting processes, metallurgical principles, and quality control techniques.

They should be familiar with casting simulation software and have the ability to manage multiple projects simultaneously.

 

Responsibilities

  • Design and develop foundry processes and methods.
  • Implement improvements to existing processes to enhance efficiency and quality.
  • Analyze process defects and develop solutions to eliminate them.
  • Work closely with production and quality departments to ensure processes meet all standards and regulations.
  • Manage foundry projects from concept to completion.
  • Monitor equipment and machinery and recommend maintenance or upgrades as necessary.
  • Implement safety procedures and guidelines in all aspects of production.
  • Develop and maintain documentation for all foundry processes.
  • Conduct training and provide technical support to production staff.

 

Qualifications

  • Proven work experience as a Foundry Engineer or similar role.
  • Knowledge of metal casting processes and metallurgical principles.
  • Experience with casting simulation software.
  • Excellent problem-solving abilities and attention to detail.
  • Strong project management skills.
  • Ability to work under pressure and meet deadlines.
  • BSc degree in Metallurgy, Mechanical Engineering, or a related field.

 

Benefits

  • 401(k)
  • Health insurance
  • Dental insurance
  • Retirement plan
  • Paid time off
  • Professional development opportunities

 

Additional Information

  • Job Title: Foundry Engineer
  • Work Environment: This role primarily operates in a foundry or manufacturing setting. Protective gear may be required.
  • Reporting Structure: Reports to the Foundry Manager.
  • Salary: Salary is based upon candidate experience and qualifications, as well as market and business considerations.
  • Pay Range: $70,000 minimum to $110,000 maximum
  • Location: [City, State] (specify the location or indicate if remote)
  • Employment Type: Full-time
  • Equal Opportunity Statement: We are an equal opportunity employer and value diversity at our company. We do not discriminate on the basis of race, religion, color, national origin, gender, sexual orientation, age, marital status, veteran status, or disability status.
  • Application Instructions: Please submit your resume and a cover letter outlining your qualifications and experience to [email address or application portal].

 

What Does a Foundry Engineer Do?

Foundry Engineers usually work for manufacturing companies, metal casting industries, or as consultants.

They may also operate independently.

They work closely with other engineers and technicians to design, plan and manage the production of metal castings.

Their tasks often involve the use of computer-aided design (CAD) software to create precise plans for casting molds.

Foundry Engineers supervise the entire casting process, from melting and pouring to cooling and finishing.

They ensure that the casting process meets specified standards and that the final products are free from defects.

They also oversee the maintenance of casting equipment and machinery, and may be tasked with troubleshooting and solving any technical problems that arise during the casting process.

Aside from the technical aspects of their work, Foundry Engineers also often liaise with clients and other stakeholders to discuss product specifications and project timelines.

They might also be responsible for managing a team of workers, ensuring health and safety regulations are followed, and optimizing production processes to improve efficiency and reduce costs.

In addition, they have a crucial role in material testing and quality control, inspecting the final product to ensure it meets the desired standards and specifications.

Foundry Engineers constantly review and refine production processes, seeking ways to improve efficiency and product quality, while minimizing the environmental impact of foundry operations.

 

Foundry Engineer Qualifications and Skills

Foundry Engineers require a combination of technical knowledge, practical skills, and an understanding of the foundry industry to perform their roles effectively:

  • Technical knowledge of casting processes, melting and refining techniques, and foundry equipment maintenance
  • Practical experience in using computer-aided design (CAD) software for designing and simulating casting models
  • Strong analytical and problem-solving skills to troubleshoot issues related to casting processes, equipment failures, and foundry operations
  • Ability to work collaboratively with cross-functional teams, including production, quality control, and design departments
  • Understanding of safety regulations and procedures in the foundry industry, and the ability to implement and monitor safety measures
  • Excellent communication and interpersonal skills for interacting with team members, suppliers, and clients
  • Project management skills to coordinate projects, manage resources, and ensure timely delivery of products
  • Physical stamina and manual dexterity for handling equipment and materials in a foundry environment

 

Foundry Engineer Experience Requirements

Entry-level Foundry Engineers are usually expected to have 1 to 2 years of experience, often acquired through an internship or part-time role in a foundry or metal casting facility.

This hands-on experience is invaluable for understanding the practical aspects of metal casting, moulding, and tooling processes.

These professionals can also gain on-the-job experience in roles such as Junior Metallurgist, Assistant Foundry Engineer, or Quality Assurance Inspector in a foundry setting.

Candidates with more than 3 years of experience often refine their technical skills and knowledge in entry-level Foundry Engineer roles.

They may have developed expertise in specific areas like sand casting, die casting, or precision casting, and may have started to take on project management responsibilities.

Those with more than 5 years of experience are likely to have substantial leadership experience, having managed teams, projects, or departments.

They may also have specialized knowledge in areas such as foundry automation, metal alloy development, or waste management.

As such, they are well-positioned for senior or managerial roles in the foundry industry.

Additionally, some foundries may require Foundry Engineers to have specific certifications or qualifications, such as Certified Manufacturing Engineer (CMfgE) or Professional Engineer (PE), depending on the complexity of the role.

 

Foundry Engineer Education and Training Requirements

A Foundry Engineer typically requires a bachelor’s degree in materials engineering, metallurgical engineering, or mechanical engineering.

These programs provide a broad understanding of metallurgy, thermodynamics, fluid mechanics, and other relevant subjects.

In addition to this, an understanding of casting processes, quality control, and computer-aided design (CAD) software is crucial.

Experience with simulation software such as MAGMASOFT or AutoCAST can also be beneficial.

Specialization in foundry technology through postgraduate studies or a master’s degree can be advantageous for those aiming for senior roles or specialized positions.

This can include studying advanced casting technologies, alloy development, or heat treatment processes.

Certifications from recognized bodies such as the American Foundry Society (AFS) can further enhance a candidate’s qualifications.

These certifications demonstrate a person’s commitment to staying up-to-date with the latest technologies and best practices in the foundry industry.

In addition to academic qualifications, practical experience through internships or apprenticeship programs at foundries can prove invaluable.

This real-world experience allows potential Foundry Engineers to apply their theoretical knowledge and gain practical skills in a working foundry environment.

Ongoing learning and professional development are essential in this field due to the rapid advancements in technology and processes.

Therefore, Foundry Engineers should be prepared to engage in lifelong learning to stay ahead in their profession.

 

Foundry Engineer Salary Expectations

A Foundry Engineer can expect to earn an average salary of $76,514 (USD) per year.

However, the actual compensation can fluctuate based on factors such as experience, specific skills, location, and the organization that they work for.

 

Foundry Engineer Job Description FAQs

What skills does a Foundry Engineer need?

A Foundry Engineer should have a deep understanding of foundry processes including molding, casting, and finishing.

They should also have knowledge of metallurgy, the ability to read and interpret blueprints, strong problem-solving abilities, and good communication skills.

Proficiency in using computer-aided design and manufacturing software is also often required.

 

Do Foundry Engineers need a degree?

Yes, a bachelor’s degree in materials engineering, metallurgical engineering or a related field is typically required for a Foundry Engineer role.

Some employers may also prefer candidates with a master’s degree or a specific certification.

Practical experience gained through internships or cooperative engineering programs can also be beneficial.

 

What should you look for in a Foundry Engineer resume?

On a Foundry Engineer’s resume, look for a degree in materials or metallurgical engineering or a related field.

Also, pay attention to any experience they might have in a foundry or manufacturing environment.

Proficiency in CAD and CAM software, experience with process improvement methodologies, and any certifications related to foundry operations are also valuable.

 

What qualities make a good Foundry Engineer?

A good Foundry Engineer is detail-oriented, capable of identifying flaws in castings or processes and creating solutions.

They are analytical, able to assess processes for efficiency and constantly looking for ways to improve.

Good Foundry Engineers also have excellent communication skills, as they often have to collaborate with other departments and present their findings and recommendations to management.

 

Is it difficult to hire Foundry Engineers?

Hiring a Foundry Engineer can be challenging due to the specialized knowledge and skills required for the role.

Employers may need to offer competitive salaries and benefits to attract top talent.

Additionally, the pool of qualified candidates may be limited due to the specific educational and experience requirements.

 

Conclusion

And there you have it.

Today, we’ve demystified the role of a foundry engineer.

Surprised?

It’s not just about managing a foundry.

It’s about molding the pillars of infrastructure, one casting at a time.

With our comprehensive foundry engineer job description template and real-world examples, you’re well equipped to make your next move.

But why stop there?

Go further with our job description generator. It’s your next step to crafting accurate job listings or honing your resume to perfection.

Remember:

Every casting contributes to the wider structure.

Let’s shape that future. Together.

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